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AI-Driven Design of Smart Polymer Composites: From Concept to Manufacturing

Original price was: USD $99.00.Current price is: USD $59.00.

Where data-driven insight meets deployable composites.

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About This Course

This 3-day, hands-on course delves into AI-driven smart polymer composites, covering everything from the fundamentals to machine-learning-based property prediction and inverse design. Participants will learn how to integrate these techniques with simulations (using tools like ANSYS and COMSOL) and Industry 4.0 workflows such as 3D printing and IoT-enabled quality control (QC). The course includes guided labs, an applied capstone project, and a reproducible take-home pipeline.

Aim

This course is designed to equip participants with both the theoretical knowledge and practical skills required to design, model, and manufacture smart polymer composites using AI. Participants will bridge the gap between material science fundamentals, machine-learning-based property prediction, inverse design, and Industry 4.0 workflows (including simulation, additive manufacturing, IoT-enabled monitoring, and quality control).

Course Objectives

  • Define smart polymer composites and their key functional properties.
  • Contrast traditional workflows with AI-enabled design benefits.
  • Acquire and clean materials datasets from open sources.
  • Engineer descriptors (composition, process, microstructure).
  • Train and benchmark ML models for property prediction.
  • Validate models using cross-validation (CV) and metrics (MAE, R²), along with basic uncertainty checks.
  • Apply inverse design to meet target property specifications.
  • Integrate AI-driven results with simulations (ANSYS/COMSOL) and outline Industry 4.0 integration.

Course Structure

📅 Module 1 – Understanding Smart Polymer Composites and AI Fundamentals

  • Introduction to Smart Polymer Composites: Learn about the definition and characteristics of smart polymers and polymer composites, focusing on types and functional properties. Discover their use cases across aerospace, biomedical, automotive, and other sectors.
  • Limitations of Traditional Design Approaches: Discuss the challenges associated with conventional testing and prototyping, as well as issues such as data scarcity and inefficiencies in trial-and-error methods.
  • Role of Artificial Intelligence in Material Innovation: Understand how AI accelerates material discovery and design, with industry examples of AI integration in materials science.
  • Hands-on: Collect and prepare data using open-source material science databases.

📅 Module 2 – Machine Learning for Property Prediction and Design Optimization

  • Fundamentals of Machine Learning in Materials Science: Learn key algorithms such as Random Forest, Neural Networks, and Support Vector Machines. Explore data types and preprocessing techniques used in materials science.
  • Predictive Modeling of Material Properties: Understand how to estimate properties like strength, elasticity, and thermal resistance, and identify critical features that influence material performance.
  • AI-Driven Design Optimization: Discover material selection using optimization algorithms and delve into inverse design to derive structures from specific property requirements.
  • Hands-on: Build and evaluate an ML model to predict polymer composite properties.

📅 Module 3 – Simulation, Smart Manufacturing & Industry 4.0 Integration

  • AI-Assisted Simulation of Composite Behavior: Explore simulation tools such as ANSYS and COMSOL for stress and performance modeling. Learn how to integrate AI outputs into simulation workflows.
  • Smart Manufacturing and Digital Integration: Understand the role of AI in additive manufacturing (3D printing) and real-time process monitoring using IoT and edge AI. Study the applications of AI in quality control, defect prediction, and process optimization.
  • Industry Case Studies and Global Trends: Examine how industry leaders like Boeing, BASF, and NASA are applying AI in composite development. Explore the future of sustainable, recyclable smart materials.
  • Hands-on: Run simulations using AI-optimized parameters and engage in a group challenge to design and present an AI-driven composite solution.

Course Outcomes

  • Curate and clean composite datasets from open sources.
  • Engineer features such as composition, process, and microstructure.
  • Train and evaluate ML models (RF/NN/SVM) to predict key material properties.
  • Validate models with cross-validation (CV) and metrics (MAE, R²), assessing uncertainty.
  • Perform basic inverse design to meet target property specifications.
  • Feed AI outputs into ANSYS/COMSOL simulations.
  • Outline Industry 4.0 workflows (3D printing, IoT QC, defect prediction).
  • Deliver a capstone project showcasing the data → model → simulation pipeline, with accompanying slides.

Who Should Enrol?

  • Background: UG/PG students, researchers, and professionals in materials science, polymer engineering, mechanical engineering, chemical engineering, or applied physics.
  • Roles: R&D engineers, data scientists/ML engineers entering the field of materials informatics, faculty, and industry practitioners.
  • Sectors: Aerospace, automotive, biomedical, energy, advanced manufacturing.
  • Skill level: Beginner–intermediate (no prior AI-in-materials knowledge required).
  • Recommended prep: Basic knowledge of materials science/mechanics and introductory Python (starter notebooks provided).
  • Logistics: Participants should bring a laptop for Jupyter notebooks and be ready to use provided datasets and simulation demos (ANSYS/COMSOL).

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Certification

  • Upon successful completion of the workshop, participants will be awarded a Certificate of Completion, validating their skills and knowledge in advanced AI ethics and regulatory frameworks. This certification can be added to your LinkedIn profile or shared with employers to demonstrate your commitment to ethical AI practices.

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