Lean and Six Sigma

Optimize Processes, Minimize Waste, Maximize Efficiency

Explore

Enroll now for early access of e-LMS

MODE
Virtual (Google Meet)

TYPE
Mentor Based

LEVEL
Moderate

DURATION
3 Weeks

About

Lean and Six Sigma are globally recognized methodologies that focus on process improvement, waste reduction, and quality enhancement. Lean emphasizes eliminating non-value-added activities, while Six Sigma uses statistical tools to minimize variation and defects. Together, they help organizations streamline operations and enhance customer satisfaction.

Aim

The Lean and Six Sigma Program aims to provide professionals with the knowledge and skills to improve business processes by reducing waste, enhancing efficiency, and increasing quality. This program equips participants with Lean methodologies and Six Sigma principles to drive operational excellence across industries.

Program Objectives

To provide a comprehensive understanding of Lean and Six Sigma methodologies
To train professionals in process improvement and waste reduction techniques
To develop analytical and problem-solving skills for data-driven decision-making
To ensure participants can implement Lean Six Sigma in their organizations
To prepare individuals for industry-recognized Six Sigma certifications

Program Structure

Week 1: Fundamentals of Lean and Six Sigma

Module 1: Introduction to Lean and Six Sigma

What is Lean?
- Lean principles and philosophy
- The 5 Lean Principles: Value, Value Stream, Flow, Pull, Perfection
- Key Lean tools: 5S, Kaizen, Kanban, JIT (Just-in-Time)
What is Six Sigma?
- Origins and evolution of Six Sigma
- The DMAIC Process: Define, Measure, Analyze, Improve, Control
- Roles in Six Sigma (Champion, Master Black Belt, Black Belt, Green Belt)
Lean vs. Six Sigma: Key Differences and Integration
- When to use Lean, when to use Six Sigma
- Benefits of combining Lean and Six Sigma (Lean Six Sigma)

Module 2: Lean Tools for Waste Reduction and Process Improvement

Understanding Waste (Muda, Mura, Muri)
- The 8 Wastes of Lean (DOWNTIME): Defects, Overproduction, Waiting, Non-utilized Talent, Transportation, Inventory, Motion, Extra Processing
Key Lean Tools and Techniques
- 5S Methodology: Sort, Set in Order, Shine, Standardize, Sustain
- Kaizen (Continuous Improvement)
- Value Stream Mapping (VSM)
- Kanban & Just-in-Time (JIT) Production
Hands-On Lab
- Performing a 5S audit in a simulated workplace

Week 2: Six Sigma and Data-Driven Decision Making

Module 3: Six Sigma DMAIC Framework

Define Phase:
- Identifying process improvement opportunities
- Creating a project charter & defining customer requirements (Voice of Customer – VoC)
Measure Phase:
- Collecting process data
- Key performance metrics (CTQ – Critical to Quality, DPMO – Defects per Million Opportunities)
- Process mapping & measurement system analysis (MSA)
Analyze Phase:
- Identifying root causes using Fishbone Diagram (Ishikawa), 5 Whys, Pareto Analysis
- Statistical analysis tools (Histogram, Regression, Hypothesis Testing)

Module 4: Improving and Controlling Processes

Improve Phase:
- Implementing process changes and Lean solutions
- Design of Experiments (DOE) & Poka-Yoke (Error Proofing)
- Before vs. After Process Performance
Control Phase:
- Implementing Control Plans
- Statistical Process Control (SPC) Charts
- Ensuring sustainability with Standard Operating Procedures (SOPs)
Hands-On Lab
- Conducting Root Cause Analysis (RCA) using Fishbone and Pareto Charts

Week 3: Lean Six Sigma Applications and Certification Preparation

Module 5: Lean Six Sigma in Different Industries

Manufacturing & Production
- Reducing defects in manufacturing lines
- Lean Six Sigma case studies in Toyota, GE, and Ford
Healthcare & Service Industry
- Reducing patient wait times in hospitals
- Improving customer service efficiency in call centers
IT & Software Development
- Lean Six Sigma in Agile project management
- Reducing defects in software testing

Module 6: Certification Preparation & Career Path

Lean Six Sigma Belt Certifications Overview
- White Belt, Yellow Belt, Green Belt, Black Belt, Master Black Belt
Certification Exam Structure
- Multiple-choice format, project-based questions
- Key topics covered in Lean Six Sigma exams
Mock Test & Exam Strategy
- Full-length Lean Six Sigma practice test
- Time management & test-taking strategies
Hands-On Lab
- Creating a Lean Six Sigma improvement plan for a business process

Participant’s Eligibility

This program is ideal for:

Quality Managers & Process Improvement Professionals
Engineers & Manufacturing Specialists
Business Analysts & Project Managers
IT, Healthcare, and Service Industry Professionals
Anyone seeking Lean Six Sigma Certification

Program Outcomes

By the end of this program, participants will:
✔ Gain expertise in Lean & Six Sigma methodologies
✔ Learn to identify waste and inefficiencies in processes
✔ Understand and apply statistical tools for quality improvement
✔ Develop skills in data-driven decision-making for process optimization
✔ Be prepared for Lean Six Sigma Certification Exams

Fee Structure

Standard Fee: INR ~~16,998~~ USD ~~224~~

Discounted Fee: INR 8,499 USD 112

We are excited to announce that we now accept payments in over 20 global currencies, in addition to USD. Check out our list to see if your preferred currency is supported. Enjoy the convenience and flexibility of paying in your local currency!

List of Currencies